Automation systems
PLC, motion control, electrical design and commissioning for machinery that has to run.
ENGINEERING FOR THE FACTORY FLOOR
WE MAKEPRODUCTIONSYSTEMS THINK.
Automation engineering for manufacturers who need more throughput, more certainty and a line that tells the truth.
Explorethe work↓
BASED INPESCARA / ITALY
WORKING ACROSSCONTROL / VISION / SCADA
INDEPENDENT SINCE2020
FOOD & BEVERAGE+PHARMA+AUTOMOTIVE+AGRITECH+PRINTING+MACHINERY+FOOD & BEVERAGE+PHARMA+AUTOMOTIVE+AGRITECH+PRINTING+MACHINERY+
[ 01 ] WHAT WE DO
FROM ONE
MACHINE TO
THE ENTIRE
FLOW.
HIAS is an international automation studio. We turn difficult, physical production problems into systems that are accurate, connected and practical to operate.
From concept to continuous support, our engineers work where mechanics, software and real factory conditions meet.
See our capabilities ↘[ 02 ] CAPABILITIES
Built to solve the process,
not sell a box.
Machine vision
High-speed multi-camera inspection, positioning and quality control integrated with the line.
Digital production
SCADA, MES, traceability and remote diagnostics that make operations visible and measurable.
Retrofit & integration
New intelligence for existing machines - without losing the knowledge built into them.
[ 03 ] FROM VARIATION TO CONTROL
SEE IT.
CONTROL IT.
IMPROVE IT.
[ 04 ] SELECTED SYSTEMS
PROOF
IN PRODUCTION.
Machine vision / Industrial inspection
CASE 01
Multi-camera vision system
High-speed production needs several independent inspections to run at once, without slowing the line or losing traceability.
THE SYSTEMOne platform synchronises multi-camera inspection pipelines with the PLC and turns every image into a production decision.
- Up to 300 frames / second
- Independent camera pipelines
- PLC-synchronised results
Pharma / Ukraine
CASE 02
Vial pasteurization system
Five isolated processes needed to become one continuous, validated production flow.
THE SYSTEMCassette loading, servo handling, pasteurisation and return to line as one continuous system.
- 6,000 vials / hour
- 5 operators / shift removed
- 18-month ROI
Appliance testing / Ireland
CASE 03
EOL workbench
Manual tests across several stations left the line without reliable digital traceability.
THE SYSTEMFour-camera vision, electrical and functional testing in one traceable cell.
- 15 units / hour
- 80% fewer operator tasks
- 100% digital traceability
Printing / New Zealand
CASE 04
Calendar production
Three printing machines ran independently, causing mis-aligned pages and avoidable waste.
THE SYSTEMUnified supervision, eight-camera inspection and a web HMI for remote support.
- 22% more uptime
- 5% less waste per run
- 1 operator instead of 2
Food and beverage / Ukraine
CASE 05
Non-alginate sausage line
A new product demanded gentle, hygienic automation from day one.
THE SYSTEMServo handling and precise length control in an IP69K wash-down construction.
- New product line launched
- Single-operator line
- EU hygiene ready
Agritech / Ukraine
CASE 06
Compound feed production
Ageing electrics and pneumatic gates capped production at 2.5 t/h and created repeated stops.
THE SYSTEMElectrical retrofit, VFD dosing and central SCADA with recipes and traceability.
- 2.5 to 5 t/h capacity
- Fewer unplanned stops
- 2 operators, central control
[ 05 ] MACHINE VISION
EVERY FRAME
IS A DECISION.
Our configurable vision platform processes up to 300 frames per second, synchronises with Siemens and Allen-Bradley PLCs, and turns inspection data into dependable action on the line.
Explore machine vision ↘0+
industrial projects
delivered
0
frames / second
vision processing
0%
digital traceability
on EOL testing cells
[ 06 ] START A CONVERSATION
LET'S MAKE
YOUR NEXT
LINE SMARTER.
Bring us a brief, a bottleneck or a machine that deserves a second life. We'll work out what a better system looks like.
eherman@hias.tech ↗